Techne Industrial Fluidized burnoff baths 

Techne Industrial Fluidized baths are the primary choice by Plastics Manufacturers for the efficient and safe cleaning of parts and tooling used in the plastics manufacturing process including extruder dies, injector nozzles, screws, screens, manifolds, breaker plates or any other part that can be removed for cleaning. Here are some of the benefits of our Fluidized bath cleaning systems:


Key benefits and features:

Cleans tooling by direct heat  - typically 30 minutes at 1000ºF 

Prevents damage to tooling as opposed to using scrappers and wire brushes.

Fluidized bath action is non-abrasive to any tools or parts put into the bath
including those highly polished.

Much more efficient than ovens (1/2 the cleaning time) or by using a torch to burn off residue. Many ovens provide uneven heat across the part surface causing metallurgy stress and damage. No nasty chemicals like those required for Ultrasonic cleaning baths.

Far safer than a blow torch - operator is not exposed to fumes or smoke
from burning off plastic residue. Fumes and odors are exhausted away from
 the operator area. Eliminating manual cleaning
saves man hours.

Fast return on investment, normally 6 to 12 months

These Fluidized baths are also excellent choices for general heat treatment, heating a reactor or coil,  reactive chemistry analysis or any other process requiring a stable temperature and open work area.

Use in conjunction with Air Filtration units for environmentally friendly cleaning. Smoke, fumes & VOC's are removed from exhaust by filtration.


Details, slide show and photos of cleaned parts

Send us one of your parts for a free sample cleaning.
Tell us what material is and we'll issue a report with photos of before & after. Send your part to the address below:
Techne Inc, 3 Terri Lane, Suite 10, Burlington, NJ 08016 USA
Attn: Darren Sager
Helpful links & documents on our bath systems

Request literature on this product via mail

What is a Fluidized bath & how do they work?

Before and after photos of cleaned parts

Check out our YouTube video below

Full details on Industrial Fluidized baths

DCS-2300 Heavy duty air filtration system

DCS-CAOR Light duty air filtration system

Extruder parts before and after being cleaned
in a Techne Industrial Fluidized bath

IFB Series  Industrial Fluidized Baths

NEW FEATURE >> The IFB-51 and IFB-52 baths now incorporate an acrylic flow meter and fine adjustment valve for precisely setting, measuring and controlling the Fluidization air. This new feature greatly improves the stability to +/-1.0°C and accuracy to +/-10.0 throughout the operating range. A label above the flow meter shows the factory suggested settings to use. See a close up image of the new Flow meter.

The main differences between the IFB51 and IFB52 are the total heater power and size of the working area, both of which are given below. The IFB Series Fluidized baths are controlled via a three term (PID) digital controller offering a resolution of 1 degree. Temperature feedback to the controller is from a type K' thermocouple. A solid state relay is used to pass power to the heaters during heat up and when maintaining the set temperature. Both units employ an independent over-temperature contactor to disable power to the heaters in the event of a controller or thermocouple failure.


IFB 51 Specifications

Temperature range 50-600°C
Overall size (HxWxD) 27 x 24 x 21
Internal size (diam. x depth*) 10.2 x 16
Working volume (diam. x depth) 10.2 x 12
Working volume inside basket (diam. x depth) 8.4 x 12
Maximum work load (lb.) 25
Typical accuracy ** ±10ºC
Typical Stability ** ±1.0ºC
Air requirements, psi fixed at 30
Aluminum oxide required (lb.) 85
Aluminum oxide supplied (lb.) 100
Voltage supply 240
Power requirements 4KW
Phase single

Shipping weight (lb.) including aluminum oxide & skid

226
HZ 50/60
Warranty - 6 months parts & labor

*From top of porous plate to the top of bath
**2 hours after setpoint is reached, 8" immersion depth.
 


IFB 52 Specifications

Temperature range 50-600°C
Overall size (HxWxD) 41 x 24 x 21
Internal size (diam. x depth*) 10.2 x 30
Working volume (diam. x depth) 10.2 x 26
Working volume inside basket (diam. x depth) 8.4 x 26
Maximum work load (lb.) 50
Typical accuracy ** ±10ºC
Typical Stability ** ±1.0ºC
Air requirements, psi fixed at 30
Aluminum oxide required (lb.) 160
Aluminum oxide supplied (lb.) 200
Voltage supply 240
Power requirements 6KW
Phase single

Shipping weight (lb.) including aluminum oxide & skid

400
HZ 50/60
Warranty - 6 months parts & labor

*From top of porous plate to the top of bath
**2 hours after setpoint is reached, 15" immersion depth.
 

IFB51 Ordering Information
See the system layout below

Description Catalog #
IFB-51 3032700
Parts basket for use
 without collar 6036157
7031103
Deep parts basket for
use with collar 6036157
7031102
Retort lid 6036156
Extraction fan - smoke & odor exhaust 7030772
Extraction collar - smoke & odor exhaust 6036157

CN-100 Cyclone  (*formerly part No. 3031500)
Dimensions 18" diameter x 60"H

7031154*

Aluminum Oxide 100lb 7030464
DCS-2300 Air Filtration system
DCS-CAOR Air Filtration system

Download the Aluminum Oxide MSDS

View information on large Industrial Fluidized baths

 

IFB 52 Ordering Information
See the system layout below

Description Catalog #
IFB-52 3032900
Parts basket for use
without collar 6036157
7031658
Deep parts basket for
use with collar 6036157
7031659
Retort lid 6036156
Extraction fan - smoke & odor exhaust 7030772
Extraction collar - smoke & odor exhaust 6036157

CN-100 Cyclone  (*formerly part No. 3031500)
Dimensions 18" diameter by 60"H

7031154*

Aluminum Oxide 100lb 7030464
DCS-2300 Air Filtration system
DCS-CAOR Air Filtration system

Download the Aluminum Oxide MSDS

View information on large Industrial Fluidized baths

 


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